環保石灰窯以(yi)及石(shi)(shi)灰(hui)窯爐設備的研發(fa)、設計、施工等(deng)工作一(yi)直是國內企業過關注(zhu)的方(fang)面,因為國內環(huan)(huan)(huan)保方(fang)面的相(xiang)關政(zheng)策必然影(ying)響著石(shi)(shi)灰(hui)窯行(xing)業,環(huan)(huan)(huan)保石(shi)(shi)灰(hui)窯必將是我(wo)們(men)今后所要投入實際使用(yong)的一(yi)種目標產品。今天(tian)環(huan)(huan)(huan)保石(shi)(shi)灰(hui)窯廠家的專業人員將為我(wo)們(men)詳細介紹這種石(shi)(shi)灰(hui)窯的工藝特點:
1、石(shi)(shi)料(liao)(liao)流程工藝特點:料(liao)(liao)場石(shi)(shi)灰石(shi)(shi)經振動(dong)(dong)(dong)篩篩去<40mm的(de)小(xiao)石(shi)(shi)料(liao)(liao)、石(shi)(shi)粉等雜質(zhi)后(hou)進入上(shang)料(liao)(liao)坑(keng)。上(shang)料(liao)(liao)坑(keng)內石(shi)(shi)灰石(shi)(shi)通過振動(dong)(dong)(dong)給(gei)料(liao)(liao)機加入上(shang)料(liao)(liao)小(xiao)車(che),上(shang)料(liao)(liao)小(xiao)車(che)在卷揚機的(de)牽引下將石(shi)(shi)灰石(shi)(shi)送至(zhi)石(shi)(shi)灰窯(yao)頂(ding)料(liao)(liao)倉,料(liao)(liao)倉蓋板合上(shang)后(hou),打開料(liao)(liao)盅,石(shi)(shi)灰石(shi)(shi)在翻板控制下交(jiao)替通過“褲(ku)衩”布料(liao)(liao)器(qi)南(nan)北(bei)褲(ku)腿進入窯(yao)內,保證窯(yao)頂(ding)料(liao)(liao)面均(jun)勻和石(shi)(shi)灰石(shi)(shi)粒(li)度均(jun)勻。上(shang)料(liao)(liao)由核子料(liao)(liao)位(wei)計(γ射線料(liao)(liao)位(wei)儀)自動(dong)(dong)(dong)控制。
2、石(shi)(shi)(shi)灰(hui)石(shi)(shi)(shi)煅燒(shao)流程工藝(yi)特點(dian):石(shi)(shi)(shi)灰(hui)石(shi)(shi)(shi)入窯后,自上而(er)下(xia)緩慢下(xia)移,先后經過預熱帶(dai)、煅燒(shao)帶(dai)、后置煅燒(shao)帶(dai)和冷卻帶(dai),最后被煅燒(shao)成石(shi)(shi)(shi)灰(hui)。
3、石(shi)(shi)灰(hui)流(liu)程工藝特點:成品石(shi)(shi)灰(hui)經窯底(di)部(bu)四(si)個小(xiao)料(liao)倉,按預定(ding)(ding)的(de)(de)間隔(ge)時間由(you)四(si)個電磁振動給料(liao)機(ji)將石(shi)(shi)灰(hui)排入對應石(shi)(shi)灰(hui)秤中(zhong)至給定(ding)(ding)重量,然后進(jin)入窯下(xia)部(bu)的(de)(de)儲灰(hui)倉中(zhong),保證窯內物料(liao)的(de)(de)均勻下(xia)落防止發生偏窯。儲灰(hui)倉內石(shi)(shi)灰(hui)至一定(ding)(ding)量時,再由(you)振動給料(liao)機(ji)排出(chu),經過平皮帶輸送(song)至后工段。
4、燃(ran)燒供熱流程和廢氣(qi)(qi)(qi)(qi)流程工藝特點:燃(ran)氣(qi)(qi)(qi)(qi)從燃(ran)氣(qi)(qi)(qi)(qi)總(zong)(zong)管(guan)(guan)進(jin)入(ru)每座石灰(hui)窯(yao)燃(ran)氣(qi)(qi)(qi)(qi)支管(guan)(guan),依次通過氣(qi)(qi)(qi)(qi)動(dong)蝶閥,手(shou)動(dong)盲板閥,氣(qi)(qi)(qi)(qi)動(dong)調節閥,小換(huan)熱器換(huan)熱升(sheng)溫,快切閥至(zhi)窯(yao)前(qian)(qian)燃(ran)氣(qi)(qi)(qi)(qi)總(zong)(zong)管(guan)(guan)。助(zhu)燃(ran)風機(ji)將助(zhu)燃(ran)空氣(qi)(qi)(qi)(qi)送(song)至(zhi)大換(huan)熱器與窯(yao)頂廢氣(qi)(qi)(qi)(qi)換(huan)熱升(sheng)溫后送(song)至(zhi)窯(yao)前(qian)(qian)空氣(qi)(qi)(qi)(qi)總(zong)(zong)管(guan)(guan)。
5、導(dao)(dao)熱(re)油系(xi)統流(liu)程(cheng)工藝特(te)點:每座窯有(you)一套燃燒(shao)梁(liang)冷(leng)卻系(xi)統,通(tong)過(guo)導(dao)(dao)熱(re)油不斷的循環,使燃燒(shao)梁(liang)冷(leng)卻。保證燃燒(shao)梁(liang)在高溫煅燒(shao)區域正常工作,延長燃燒(shao)梁(liang)的使用壽命。
通過對環保石灰(hui)窯各環節工藝進行研究、改良,將設備的工藝特點最大化提(ti)高(gao),提(ti)升設備環保性能以及工作(zuo)效率,是企業的一種(zhong)研究方向。